♦Specifications

Vacuum emulsifying mixer series

  The basic structure:

   Vacuum homogeneous emulsifying machine is my company on the basis of the introduction of Germany advanced technology according to cosmetics, ointment, products manufacturing technology and design, the unit by the pretreatment of pot, vacuum emulsifying stirring pot, high shear emulsifying homogenizer, two-way scraping wall mixing system, vacuum system, hydraulic system and discharging system, electric control system, work platform and other parts.

Working principle:

Using high-speed emulsification machine head with slow mixing blade counter-rotating design, under the action of high-speed emulsification head, the center of the raw material will be attracted by emulsification head narrow clearance, at the same time be a powerful circulating flow inside the tank, mixing blade plus center and peripheral slow mixing box positive &negative effects, strong cutting force and impact force and dispersion effect, not only can achieve efficient mixing effect, make raw material sufficient crushing, mixing, emulsification and homogenization. Mixing box made of ptfe with pan wall between scraper, Angle can be adjusted with the rotation of the mixing box, scraping the attached on the inner wall of the pot, and at the bottom of the materials, without stirring blind Angle, at the same time, can avoid the pot wall material or overheating too cold, fast heat exchange effect and balance product temperature, shorten the manufacturing time. With the method of pumping air into vacuum state, prevent the product manufacturing process of mixed with air, effectively prevent the bubble of products, bacterial contamination, easy oxidation and appearance defects such as not smooth; Effective to increase the product stability and glossiness. 

 

Emulsification machine advantages:

1. This unit adopt the upper coaxial three heavy agitator, use of high speed stirring function mix oil phase and water phase raw materials, the mixture after the native of highly efficient stirring, emulsion, homogeneous processing, raw materials can be fully combine, form good molecular structure, make the molecules to achieve the effect of uniform.

2. The machine unit with the cover on vacuum system and hydraulic system control lift, Jacket of pot body is, can carry out heating or cooling function.

3. Vacuum system not only can be used for raw material suction in emulsifying pot, but also can be used to remove bubbles, closer luster, make the product structure and achieve a long shelf life.

4. Our company has variety of emulsification device which adopts interchangeable type design, user emulsion type can be changed according to the product features, achieve multi-usage, cost savings, create the diversification of products in the most economical way.

5.  The scraper device adopts polytetrafluoroethylene material or silica gel, can be scraped off the pot wall material, to achieve a more complete mixing effect. This device can remove the cleaning and assembly, simplify the cleaning and maintenance work. 

6. Equipment is equipped with multiple safety device, such as vacuum safety device and jacket safty valve, overload protection, etc. 

7. The parts contact with material is SUS316 material, sealed vacuum emulsifying stirring of the products is absolutely health and sterile products, the mechanical structure is satisfy and reach to the requirements of GMP (CIP/SIP).

8. Can design according to customer requirements, raw material metering, heating, dissolving, emulsifying, cooling, such as temperature control, mixing speed change and the vacuum desecration, using unmanned automatic operation. (PLC)

Using areas:

Cosmetics industry: facial cleanser, facial cream, lotion, gel, shower gel, toothpaste, shampoo, etc

Pharmaceutical: ointment, cream, antibiotic substances, injection

Food, mayonnaise, jam, margarine, health food, etc

Chemical industry: all kinds of chemical fiber

Coating: paint, resin coating

Other: paint, wax, shoe polish, detergent products

 

Process flow diagram:

 

homogenizer can choose form:

A. high viscosity of emulsion type head

B. low viscosity emulsion

C. strong shearing homogenizer

D. the tooth type mixing (DISPERSER)

Position of Homogenizer has three ways : 

On the top a. b. inclined insert c. under the pot

ZT-650 Vacuum Emulsifying Mixer(Hydraulic lift)

Dimension: Emulsifying (Length X Width X Height ): 2500*1350*3230~4560

Water boiler and Oil boiler (Length X Width X Height): 2500*1150*19500

Table(Length X Width X Height ): 2500*850  

Overall( Length X Width X Height):  3650*3420*3230~4560

 

 

Technial parameters:

EMulsifying pot	Design Volume(L)	650
	Capacity(L)	520
	Scraper Stirring Power(kw)	4
	Scraper Stirring Speed(rpm)	0-45
	Homogenizer power(kw)	11
	Electrical heating power(kw)	18
	Homogenizer speed (rpm)	2900
	Vacuum pump powder kw	2.2
	Lifting motor powder kw	1.5
Water pot	Design Volume(L)	400
	Capacity(L)	320
	Stirring power(kw)	1.5
	Stirring speed(rpm)	960
	Electrical heating power(kw)	18
Oil pot	Design Volume (L)	320
	Capacity (L)	250
	Stirring power (kw)	1.5
	Stirring speed (rpm)	960
	Electrical heating power (kw)	12

 

Factory view :