2 Flute Carbide Bull Nose Denture Tool Cutter With DLC Coating
| Product Name | 2 Flute Carbide Bull Nose Denture Tool Cutter With DLC Coating |
| Place of Origin | Taiwan |
| Material | Solid Carbide - Nano Micro Grainz(NMG) |
| Type |
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| Description |
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Dental Mould End Mill Specification:
| unit:mm | |||||||
| Order Code | D | Z | X | N | L | d | R |
| 2BTDR103002 | 1 | 2 | 3 | 3 | 50 | 3 | 0.2 |
| 2BTDR106002 | 1 | 2 | 3 | 6 | 50 | 3 | 0.2 |
| 2BTDR101002 | 1 | 2 | 3 | 10 | 50 | 3 | 0.2 |
| 2BTDR101602 | 1 | 2 | 3 | 16 | 50 | 3 | 0.2 |
| 2BTDR102002 | 1 | 2 | 3 | 20 | 50 | 3 | 0.2 |
| unit:mm | |||||||
| Order Code | D | Z | X | N | L | d | R |
| 2BTDR103002HB | 1 | 2 | 3 | 3 | 50 | 3 | 0.2 |
| 2BTDR106002HB | 1 | 2 | 3 | 6 | 50 | 3 | 0.2 |
| 2BTDR101002HB | 1 | 2 | 3 | 10 | 50 | 3 | 0.2 |
| 2BTDR101602HB | 1 | 2 | 3 | 16 | 50 | 3 | 0.2 |
| 2BTDR102002HB | 1 | 2 | 3 | 20 | 50 | 3 | 0.2 |
Carbide Cutter For Denture Material
keywords:dental cutters ,for denture molds,Ball End Mill With DLC,2 Flute Carbide Bull Nose Denture Tool Cutter With DLC Coating,Carbide End Mill,End Mill,Cutting tools,Milling Cutter
Carbide Material Data
| Technical Info of Carbide Material | |||||
| Type of Carbide | MG Micro Grain | Super MG Super Micro Grain | NMG Nano Micro Grain | EMG Extra Micro Grain | |
| | | | ||
| Chemical composition | Co(%) | 10 | 12 | 9 | 13 |
| WC incl. Doping (%) | 90 | 88 | 91 | 87 | |
| Physical Data | Density ISO 3369 (g/cm3) | 14.5 | 14.1 | 14.3 | 13.9 |
| Hardness HV30 ISO 3878 | 1610 | 1680 | 2000 | 1700 | |
| Hardness HRA ISO 3778 | 91.9 | 92.3 | 94.1 | 92.4 | |
| Transverse Rupture Strength (N/mm2) | >3600 | >3800 | >4000 | >3900 | |
| Transverse Rupture Strength (1000 psi) | >522 | >551 | >565 | >565 | |
| Metallographic Data | Porosity ISO 4505 A | <=2 | <=2 | <=2 | <=2 |
| Porosity ISO 4505 B | 00 | 00 | 00 | 00 | |
| Porosity ISO 4505 C | 00 | 00 | 00 | 00 | |
| Microstructure | Average Grain Size (um) | 0.6 | 0.5 | 0.2 | 0.5 |
| ISO-Range | Classification ISO 513 | K30 ~ K40 | K40 ~ K50 | K10 ~ K30 | K40 ~ K50 |
| Application | Work Material | Stainless steels Titanium alloys Plastics Non ferrous metals Corrosion and heat resistant steels | Stainless steels Titanium alloys Non ferrous metals Corrosion and heat resistant steels | Fibreglass-reinforced plastic Grey cast iron Carbon fibre-reinforeced materials Hardened steel Graphite composite materials Aluminium alloys | Corrosion and heat resistant stells Stainless steels Titanium alloys Non ferrous matals |
| Characters | Extra fine grain hard metal for solid carbide rotary tools applications in the ISO K30-K40/C2-C3. Suit for most cuttings. | Superior grain for solid carbide rotary tools applications in very wide range ISO K40 -K50 / C1-C2. Great for low and high speed milling and roughing work when milling and boring. | High hardness and extreme bending strength, suit for the drilling of electronic boards and other fibreglass-reinforced plastics and milling of difficult materials. | Murakami-Etching | |
Characteristics of tool material is the major factor to influence the surface quality after machining, efficiency, and tool life. It affords the direct cutting work during machining. Mostly the cutting performance depends on the materials of cutting edge, the geometric parameters and the choice of the tool structure and design. The productivity, tool life, tool consumption, processing costs, machining accuracy, and surface quality,..etc., almost depends on the choice of tool materials.
Carbide is made of difficult-to-fuse metal carbides (eg. WC, TiC, TaC, NbC, etc.) and the metal binder (eg. Co, Ni, etc.) powder by metallurgy method. It is with high hardness, good wear resistance, high heat resistance, and allowing higher cutting speed, several times higher than high-speed steel, but its strength and toughness are lower than high-speed steel, the craft is not as high-speed steel, so it is often made of various types of blades, welding or mechanical clamping on the turning tools, planer, end mill shank (cutter body).
In addition to the carbon and tungsten, of course it’s also plus cobalt and other alloys to increase its mechanical properties. Tungsten carbide is very hard, so it is often used to make cutting tools. The mechanical properties of tungsten steel consists of two parts, the first part is the cobalt content, which higher the content means the lower hardness, but the toughness is better; and the other is the powder particle size, the smaller the more wear-resistance, however it is more costly.
Coating of Cutter
The coating delivers a variety of benefits to extend tool life, including :
- Superior oxidation resistance
High speed machining is always high temperature machining. Coating protects the tool by acting as a thermal barrier. It provides unparalleled performance in high temperature machining.
- Lubricity layer for chip removal
High-temperature cutting with coating encourages the formation of a useful outer layer of aluminum oxide. This layer is both hard and slick. While the hardness helps with wear resistance, the slickness lubricates the hot chip to help it slide away without adhesion or heat transfer.
- Abrasion resistance
A high performance coating which excellent at machining of abrasive and difficult-to-machine and harden materials such as cast iron, aluminum alloys, tool steels, graphite, titanium alloys and nickel alloys. Its abrasion resistance makes it effective for machining work materials.
Coating type
- Nano TiAlN
The Titanium Aluminum nitride Coating, with purple black in color, is an effective coating for a wide variety of HSM applications.Effective coating for most applications. With benefits of high-temperature & abrasion resistance, extending tool life, and lubricity for chip removal. Great for dry machining and harden materials. Specialized in HSM applications.
- AlTiN + PLC
This coating , with silver color and multi-layers, has superior performance on cutting stainless steel and difficult-to-cut materials.
- DLC
Diamond like Carbon, tough coating for milling non-ferrous materials. Diamond is intrinsic hardness results in long wear characteristics for increasing production Available upon request.
Coating treatment must be in proper arrangement in order to play a high-performance under the conditions of usage. Hence, we must understand the coating characteristics, and then applied to thecutting tool to achieve better results.
Depositing TiC, TiN, TiCN, Al2O3 ... hard ceramic coating with a few μm on carbide tool is more suitable for high speed machining than WC series, and with higher feed strength than ceramic.
| Coating | ALTiN | ALTiN+PLC | Diamond-like carbon (DLC) | CVD-Daimond |
| Coating-temperature max (Celsius) | 700 - 800 | 800 - 850 | 350-400 | 350-400 |
| Substrate | high speed steel, carbide, Cermet | high speed steel, carbide, Cermet | on request | on request |
| Layers (sub-layer) | Multi-layers | Multi-layers | Multi-layers | Chemical Vapor Deposition |
| Thickness (um) | 1- 4 | 3- 4 | 1-3 | 5-10 |
| Friction against dry steel | 0.4-0.45 | 0.15-0.2 | 0.1-0.15 | -- |
| Hardness (HV 0,05) | 3200-3500 | 3200-3500 | 4000-6000 | 7000-9000 |
| Application temperature max. (Celsius) | < 800-900 | < 800-950 | < 350-400 | < 350-400 |
| Preferred machining materials | For high speed & dry machining | Stainless steel hard-to-cut material | Soft material | Graphite or hard-to-cut material |
| Characteristic | dry machining | dry machining min. lubrication | Super tough hardness | Super tough hardness |
Packaging
Packaging Details : Packaging Boxes + Cushioning material + Plastic box
Shipping
International Express :
We are an experienced manufacturer and exporter , our factories located in Taiwan . We supply and export consistently high quality products through our concerted efforts of all employees. Our theme is to create maximum value for customers as the theme, and constantly strive to provide customers with better services and professional information. Our products quality has passed strict quality control procedures in line with international standards, then delivers to the customers’ hands. Current products include end mill, ball nose end mill, long flute end mill, and corner radius end mill,welding/blazed carbide cutter,Center drill, like circular saw for various applications and PCD diamond tool which is hot recently,dental specialized cutter;cutter specialized in cutting stainless steel; aerospace tool,Cutter for Acrylic,paper slitter, jewelry cutter; special tool use for lathes, milling machines, punch, Powder Forming Machine,Spiral Tube Cooler,Molding Power Inductor,Dynamic Balance Instrument,etc.
Best wish to you
Use BW tool, the customer can work efficiently and gain a significant advantage over the competitors. Our objective is to help every customer achieve maximum benefits. BW cutting tool is the primary source for cutting tools that meet your standard or special applications. Choose the right tool, it will make you do the things right!
BW Cutting tools~ Best wisdom we have
- Experienced profession on industrial field.
- Full Innovative technical support.
- Ability to supply premium quality products specialized in carbide end mills.
BW Cutting tools ~Best window we open
- Adequate communication between user and maker.
- Fully understanding about users' demand.
- Dedication to customer relationships and services.
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BW Cutting tools ~ Best wave we follow
- Keeping sharp and sensitive mind to receive new trend worldwide and updating it.
- State-of-the-art manufacturing with comprehensive knowledge of materials & coating.
- Constantly creating new products for use in modern and advanced production processes.
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- Continuous quality improvement for all applications.
BW Cutting tools ~ Best Worth we provide
- Wide range of quality products.
- Highly competitive pricing.
- Extended tool life.
- Economical and complete solutions.
- High machining speed and machining efficiency.
- Superior reliability & exceptional value.
Welcome to receive your inquiry for other special specifications if any. We love hearing from our customers, so your comments and feedback are always welcome.
Our products quality has passed strict quality control procedures in line with international standards, then delivers to the customers’ hands. Current products include end mill, ball nose end mill, long flute end mill, and corner radius end mill,welding/blazed carbide cutter,Center drill, like circular saw for various applications and PCD diamond tool which is hot recently,dental specialized cutter;cutter specialized in cutting stainless steel; aerospace tool,Cutter for Acrylic,paper slitter, jewelry cutter; special tool use for lathes, milling machines, punch, Powder Forming Machine,Spiral Tube Cooler,Molding Power Inductor,Dynamic Balance Instrument,etc.
Company Contact Information
Head Office:No. 13, Shiang Shang 2nd St.,West Chiu, Taichung, Taiwan 40356
Tel:886- 4 -2471-0048
Fax: 886- 4 -2471-4839
Please update us from our site www.tool-tool.com to get the newest product info.
Skype: miachang5953 or moli995