Factory Price Powder Coating Line
Pretreatment :
| 1 | Process mode: spray type | Spray type |
2 | The bulk material | Plate SUS304 # t1.5 mm |
3 | The spray materials | PVC, pp |
4 | The liquid trough | plate SUS304 # t1.5 in mm |
5 | Pump | Corrosion resistant power pcs |
Pretreatment: Remove the workpiece the foreign body,such scale cinder, rusty spot, grease, etc, Provide good base suitable for coating requirements, Phosphating ensure coating has a good anticorrosive and decorative performance.
Drying Oven :
1 | Insulation board | The furnace plate thickness 100mm The inner plate SPGt1.omm The outer color plate t0.7mm Heat preservation cotton specification 80kg |
2 | Chassis | 10#Square steel pipe |
3 | Heating power | 100000 calories burn machine 1pes |
4 | Heating chamber | 100000 calories burn machine 1pes |
5 | warm air machine | 5HP |
Drying oven: In the drying furnace, the workpiece surface water and water of crystallization and drying, required to meet the requirements of the coating
Powder Spraying Room :
1 | The chamber body plate | SPGt1.5mm Hydraulic molding |
2 | Chassis | 5# Channel steel |
3 | Recycling filter | Diameter of the325*L900mm |
4 | Exhaust fan | 20HP |
5 | Pulse control meter | CMOS |
6 | Reciprocating engine | Travel back and forth 1.5m |
7 | Spray gun | Automatic and manual (According to the customer workpiece) |
Spraying:The workpiece into the spray chamber to wake with electrostatic powder spraying operations
Curing Oven :
1 | Insulation board | The furnace plate thickness 100mm The inner panels SPGt1.0mm The outercolor plate t0.7mm Heat preservation cotton specification 80kg
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2 | Chassis | 10# Square steel pipe |
3 | Heating power | 300000 calories burn machine 1pes |
4 | Heating chambe | he furnace plate 100mm |
Curing oven: In the curing oven, the workpiece, communication molten coating on the surface and curing.
Control system, conveyor line :
(1) The mode of transportation: Suspension transport
(2) Bear the weight: According to the customer request
(3) Drive power: Synchronous operation
(4) The running speed: Adjustable frequency
(5) Trackn: Wear resistant manganese steel
Safety device:
Safety device: Automatic clutch protection Overload protection
NO | Process name | The temperature(°C) | The processing time (min) | Handling |
1 | Hang up the artifacts |
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2 | Pickling | 50-60 | 1 | Spray |
3 | Pickling | 50-60 | 2 | Spray |
4 | Washing | RT | 1 | Spray |
5 | Washing | RT | 1 | Spray |
6 | Surface conditioning | RT | 1 | Spray |
7 | Phosphating | 50-55 | 3 | Spray |
8 | Washing | RT | 1 | Spray |
9 | Washing | RT | 1 | Spray |
10 | Drying | 110-140(adjustable) | 10-20 | Hot air circulation |
11 | Spraying | RT | According to the workpiece | Automatic spraying |
12 | Curing | 180-200(adjustable) | 20-25 | Hot air circulation |
13 | Spraying workpiece completed | RT | According to the production speed | Natural drying |
1.Electrostatic powder spraying machine 2.Electrophoretic coating equipment 3.YG20XX series high-pressure type paint spraying equipment 4.The powder gun 5.powder spraying machine 6.Air electrostatic spraying equipment 7.FS500 system new sieving machines 8.YS06 programmable touch screen to reply |
Equipment advantages and features :
Spraying can be manual, automatic or manual + automatic. Spray material is 100% solid powder, the powder can be recycled free paint recycling rate up to 98%. Suspension transport system, high degree of automation. Less porous coating, good corrosion resistance, and a thick film coating. Electrostatic spraying into a liquid electrostatic spraying , powder coating Electrostatic spraying Pre-treatment --- Host spraying - the workpiece on indoor spraying powder recovered from the circulatory system automatically recovered powder - Ovens Curing - Finished |
Look forward to your contact,and welcome to have a factory visit.