Vacuum Arc Coating Furnace PVD arc ion deposition machine TiN coating unit
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Set up of arc deposition system:
Door
Chamber
High vacuum pumping system
Vacuum measuring and control
Fixtures moving system(Custom made)
Arc deposition cathodes device
Control unit of the system
Double Stainless steel liner set
High power arc power source
Bias power source
Iron frame
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This is a new arc ion plating system specially designed for tool coating. The vacuum chamber is a vertical barrel with a front door.
Vacuum Chamber:
Chamber cover can be disassemble and has a workpiece jig on it. There is a front door on chamber for loading and unloading of workpieces. There is one observation port on the door.
The chamber body and front door are whole water jacket structured and made of stainless steel.
There is a square-shaped flange hole for connection with vacuum system. On barrel bottom,
there are several flanges: one for installation of heater, two for gas supply and one for thermocouple.
Inside the barrel, there is a stainless neck bush to keep chamber clean. It is easily disassemble and convenient for regular clean.
The chamber is placed on a rectangle chassis which has gas supply system, side water cooling system, cables of system control and power supply. The chassis is made of carbon steel and painted with anti-corrosive paint.
Vacuum Degassing System
Vacuum system consists of following devices to meet requirement of pump down.
Rotary vane vacuum pump
Oil diffusion pump(ODP)
Roots pump
Besides pumps, the system also has valves, connecting popes,cryotrapping and instruments for measurement. Instruments for measurement is a thermocouple and ionization combined pressure gauge with pressure range 10-3 Pa to 10-4 Pa. It can switch from thermocouple gauge to ionization gauge automatically.
Gas supply system
Two or three kinds of gases can be inlet into the system for plating. Each inlet has necessary stop valve and control flow controller. Flow range is 0 to 500sccm for each inlet.
Heating System
The system has a tube-shaped heater and connected power
Temperature measurement
Temperature measurement is by thermocouple thermosistor placed inside vacuum chamber. It can detect environment temperature of chamber. For detecting surface temperature of workpiece, customer can choose infrared thermosistor.
Control System
There are two control systems for customer's choice: semi-automatic control or automatic control.
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Advantages of this machine(vacuum PVD coater):
1) Simple visual interface for the operator, process control system runs on Windows system interface and easy to use
2) Vacuum pump system efficiency, which increases productivity due to shorter batch times
3) High performance layer monitoring system is equipped for enhanced production result
4) Automated work cycle, which requires less workers per shift and training time, low production cost
5) Repeatable and reliable coating
6) Safter and Environmentally-friendly process guarantee
7) Highest yield
Coating properties:
• Excellent layer properties
• Longer lifetime
• Smooth surface
• Many bright, metallic colours, decorative or functional
• Excellent scratch protection
- Our engineers are ready to provide custom made design and recommendation for each customer's case.
- We provide professional consulting service for PVD coaters and lines.
- We also have set up good relations with the suppliers of relative consumables and parts for your needs.
- We will send the engineers to your place for installation, fine tune and for operation training.
- We will provide troubleshooting service all lifetime.
- The warranty period of the machine is 1 year.
- We will contact you to ask for about the conditions of the machine in periodically.
- We also provide the service for further extension on your existing machine.
Question 1: Are you manufacturer?
Answer: Yes, we are. Welcome to visit our factory!
Question 2: What is price of the machine?
Answer:
The machine is custom made. If you have any drawing or any information on specification of the machine, please send to us for quote.
If you are totally new in this area, please tell us the max. dimension of your products, its application, and your desired capacity.
We will provide our professional suggestions and work out an appropriate design for your project.
Question 3: What do I have to do for my products before processing by the vacuum coater?
Answer: In vacuum area, the products(we call it"substrate") have to be CLEAN, DRY AND SMOOTH. So we will need washer and dryer, sometimes base varnish, and topcoat to protect the coatings.
Question 4: Do I have to pay the costs for pollution?
Answer: The machine is environment-friendly, there is no liquid chemical waste and harmful gas. This is a kind of green technology.
Dear Customer: :-)
Good day.
When you are going to send us a inquiry, in order to design the most appropriate machine for your project, please answer the following questions in your letter:
1. What is your product, its material and application
2. What is the possible max. dimension of your product
3. What is your desired productivity per 8 hours/shift.
The answers to the above question will help us a lot on designing or do the recommendation.
Please send the inquiry at the bottom of this page.
Thanks for your kind attention.