subject: the process line for fruits juice produce
component parts
Part I: Water treatment system
|
Raw water -> raw water tank -> raw water high pressure pump->multi- medium filter (Quartz sand filter) -> active carbon filter-> sodium ion exchanger-> water pump-> precision filter -> RO device ->ozone device ->pure water tank |
|
Remark: Supply water for juice blending tank and washing-filling-capping units |
Part II: Juice preparation making treatment system
|
Sugar melting tank -> sugar filter -> Juice blending tank ->juice homogenizer ->vacuum De-aerater -> storage tank->UHT ultrahigh temperature instant Sterilizer-> heating and cooling tank |
Part III: Filling and packing line
|
Bottle mould blowing machine -> bottle unscrambler-> air conveyor -> auto washing-bottling -capping units ( monobloc 3-in-1 machine) -> inverted bottle sterilizer->bottle cooling machine ->jet printer-> auto hot shrink labeling machine -> hot shrink label tunnel-> bottles plastic shrink packing machine bottle dryer->jet printer-> auto hot shrink labeling machine -> hot shrink label tunnel->auto film shrink wrapping packager-> stacker by worker |
Complete Beverage Production Line
The whole fruit juice production line consists of the following systems:
1. Water treatment system
2. Suger melt system
3. Sterilizer system
4. Filling and packing system
5. CIP cleaning system
6. After treatment equipments, like conveyor, package or pallet, etc.
7. There are other assistant equipments used such as steam boilers, air compressor, cold water unit, etc.
8. Installation materials for the process pipeline, utility pipeline as well as electrical installation are provided.
Filling and packing types can be decided by the customer then designed accordingly.
The first part:
Lifting system, cleaning system, sorting system, crushing system, preheating and inactivating enzyme system, beating system, vacuum concentration system, sterilization system, aseptic big bag filling system
The Second part:
Extraction pump → preparation tank → homogenization → degassing → sterilization machine → can washing machine (bottle) machine → filling machine → capping machine (capping machine) → tunnel spray sterilization machine → drying machine → Inkjet Printer → Packing
Liquid product form
Fruit juice jam processing, fruit wine vinegar enzyme processing, plant extract processing production lines can be roughly divided into the following process sections
1) Cleaning and picking process section: mainly includes raw material receiving, cleaning, sorting, etc.
2) Crushing and beating process section: mainly includes crushing of raw materials, enzyme inactivation, beating, etc.
3) Biochemical refining process section: mainly includes enzymatic hydrolysis, fermentation, filtration, blending, degassing, homogenization, etc.
4) Sterilization and filling process section: mainly includes UHT sterilization, filling, post-pasteurization, etc.;
5) Finished product packaging process section: mainly includes light inspection, drying, labeling, sleeve labeling, coding, packing, sealing, wrapping, palletizing, etc.
Solid product form
Dried fruit processing and fruit powder processing production lines can be roughly divided into the following process sections
1) Cleaning and picking process section: mainly includes raw material receiving, cleaning, sorting, etc.
2) Peeling and slicing process section: mainly including stem removal, stem removal, skin removal, core removal, slicing, etc.
3) Biochemical refining process section: mainly includes blanching, color protection, sugar soaking, drying, etc.
4) Spray drying powder process: liquid product form - sterilization filling process section - sterilization - spray drying - secondary drying / granulation, etc.
5) Finished product packaging process section: mainly including weighing, baggingboxing, labeling, coding, packing, sealing, wrapping, palletizing, etc.
Our service
A project service range
Provide by the seller
1. Working flow chart of the mashed potato powder machines
2. Layout of the manufacture plant machines
3. foundation drawing of the workshop,
4. Layout of the pipelines related to the mashed potato powder machines
5. The electricity wire connected with the plant and control box
6. Trucks to delivery machines
7. Instruction of the plant and debug machines
8. Operation regulations of the manufacture plant and working manuals
9. Training of the works operate machines