Sterilization process: Water Steam Spray Batch Retort, Batch Autoclave Sterilizer
Before sterilizing process
- Hot filling sterilizing process: should be pre-heating , the temperature was same as products hot filling temperature, then the product push into the waterspray autoclave chamber
- Glass bottles: hot filling glass bottles need preheating before start sterilizing process, because the temperature differential between glass bottles and room temperature too large , the glass container would crack
- The working medium should be soft water (its same as steam generator supply water)
Prepare sterilization process:
- Maker setting: at initial in the autoclave chamber is dry, when process is done, all circulation water was automatically exhaust out of chamber
- Stand by: maker setting automatically shut down all control system and mechanical system except power
- Products package can't broken, should be good arrangement of bottles or flexible pouches package, its necessary for good sterilizing process
Starting food sterilization process: ( One Touch start )
- Clean soft water inlet to the sterilization autoclave chamber, its automatically control by level switch
- Automatically start circulation pump, automatically steam inject into retort sterilizer chamber, compress air inlet to autoclave sterilizer for over pressure balance system
- Start heating process, temperature rise up speed could be adjust between 3~15°C/min ( 5~27°F/min)
overpressure autoclave heating process:
- Circulation fluid inject into the autoclave sterilizer from top and site, the injection nozzle spray the circulation liquid to " droplets"
- Millions of droplets be heating immediately in the space of autoclave chamber
- Uniform distribution of temperature, the nozzle's injection force drive the droplets to everywhere in the chamber
Sterilization temperature of autoclave / keeping process :
- Temperature reaches the set point temperature, starting sterilization process
- The average temperature precision keep in ±0.5°C (±1.0°F) during the process
- Sterilizing process approach to constant temperature and constant pressure physical equilibrium circulation
- Saturate water sterilization process never over heating the products, best remain protein and glucose, excellence mouth feeling
- Option equipment: sterilization F value online recorder
- Sterilization process finish :
- Time reaches the set time, (F value been sufficient), sterilizing process is finish
- Automatically shut down the steam, and automatically starting the cooling system
- Hot circulation water would be cooling by the heat exchanger, the cold circulation water inject into the over pressure retort sterilizer ( autoclave ) chamber to cooled the product
- Cooling speed could be adjust between 5~15°C/min ( 9~27°F/min)
Autoclave sterilizer cooling process :
- Hot circulation fluid was cooling by heat exchanger, the cold liquid inject into the autoclave sterilizer, the cold liquid with nozzle spray its to " droplets", cold droplets "pull out" the thermal from products, the products should be cooling
- With close circulation system, the asepsis circulation is the best for cooling process, the working medium had been fully sterilizing, its clean and asepsis
- With close cooling system save a lot of cooling water, only need about 3-7% cooling water of full water immersion autoclave sterilizer
Steamwater spray retort / autoclave working process / finish :
- Final cooling temperature is higher then the temperature of environment, average higher 15°C( 27°F), the products temperature would between 30~45°C ( 85 ~ 115°F), for special propose, you can set the final cooling temperature more higher, but never over 60°C ( 140 °F), because after cooking were keeping cooking the product, final high cooling temperature would damage your products, its cause over cooking
- Cooling speed too slowly or sterilization time too long or final temperature too high, all will damage your products, its loss a lot of nutrition
- Super cooling : Its option function; products cooling temperature between 20°C ~ 25°C ( 70 ~ 80°F), with chiller the products will be cooling to room temperature Main Technical Data :
Update Date:2011-2-21 2:42:27