the standard configuration of 1000L beer brewing equipment
Parts | Qty | Decsription | Capacity |
Brewhouse-two vessels: |
| All stainless steel 304 | 1000 Liters |
Mash/Lauter | 1 | - Insulated, CIP, sprayball, screen plate, sight glass screen | - |
Kettle/Whirlpool | 1 | - Steam jacketed, steam or direct heat | - |
Fermenter unitank /or | 8 | All stainless steel 304, 2-zone, cone and body insulated-jacketed, manway themometer, thermo-well, sampling valve, CIP, sprayball, pressure gauge, 60 degree cone | 1000 Liters |
Hot liquor tank | 1 | SS, Insulated | 2000 liters |
CIP Caustic & sanitization tank | 2 | SS, single wall on pushcart with CIP pump | 100 liters |
Glycol Chiller system | 1 | Air cooled, heat exchanger, thermostat | 5 HP |
Cold Liquor tank |
| SS Double wall, insulated | 2000 liters |
Heat exchanger |
| Plate type | 10 m sq |
Malt mill |
| 2 roller, adjustable with hopper | 400 kg/h |
Brewer's platform |
| All stainless multi-step non-slip platform |
|
Semi auto control |
| Temperature, pressure, control panel, touch screen PLC |
|
Pump |
| Stainless steel | 3 t/h |
Accessories |
| - Clamps, Valves, gaskets, fittings, hoses, pipes, hand tools, sugar meter, washers, measure tube, sensors |
|
Optional: |
| Steam boiler, filtration system, R.O. |
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TOTAL |
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Typical insulating material: For added protection, there are several commercial coatings which can be applied to the exterior of a vessel to provide a chloride barrier. The cladding attached to sanitary vessels are designed so there are no ledges where puddles can form. Penetrations through the cladding, such as heat transfer pipes, and fittings may fully welded, caulked or gasketed. For fully welded penetrations, consideration must be given to thermal expansion of the vessel with respect to the cladding.
mechanical dimple jacket: A mechanical dimple jacket is a sheet of metal which has a uniform array of depressions or dimples pressed into the metal. Each of the dimples typically has a center hole which is fillet welded to the base metal. The dimpled sheet is formed to the contour of the shell or head, and the edges are welded around the circumference of the jacket. The thickness and pitch of the dimple layout determine the pressure rating. Depending on the application, the flow path of the media can be routed for optimal efficiency, or to clear manways, fittings or other discontinuities. Mechanical dimpled jackets typically give high pressure ratings, have a low to moderate pressure drop, and are moderate in cost.
Electropolishing: Electropolishing is the electrolytic removal of metal in a highly ionic solution by means of a electric potential and current. In layman’s terms it is reverse electroplating. Electropolishing improves the surface finish of the metal by smoothing out (or removing) the high spots on the surface. Up to a 50% improvement in the average roughness height can be accomplished by electropolishing. Another advantage of electropolishing is the chemical interactions that occur on the surface of the metal.
cleaning device :The most common type of cleaning device is the sprayball, a hollow ball with an array of holes which sprays the interior of the vessel. The holes may be designed to spray up only, spray down, spray in a 360 degree pattern, or they may be custom located to hit specific areas. There are 2 types of cleaning actions utilized, there is a cascading action of a large flow of chemicals running over the surfaces, and an impingement action caused by the direct spray.
overview of 1000L beer brewery equipment
Our vessels can be designed with versatility, allowing for the brewery functions to be combined in fewer vessels for economy, or separated into several vessels for increased capacity.
A full line of spare parts and accessories are in stock at all times for your convenience.
1. Red copper, copper clad or Stainless steel 304 2. Top/side manhole
3. Temperature control solenoid valves
4. With breather valve
5. The thickness of Insulation: 70-100mm
6. With mechanical pressure adjustable valve
7. Effective capacity is 100L-300L
8. With sample valve
9. CIP arm and spray ball
10. Two zone dimple cooling jacket with glycol inlet and outlet
11. Three legs with brace and adjustable bolt
12. Interior of tank is mechanical polished
Red copper claded 1000l beer brewing equipment
Our service:
providing beer brewery equipment ranging from 50L-23T;
customizing the equipment according to your requirements
equipment layout sulation
professional installation, system testing
technical assistance, follow-up support