Ring die low price animal poultry pellet mill pig food processing feed pellet mill machinery
Dear:
Thanks for your patient to review our pellet making machine. The following three questions to help you save your time.
Q:Is this pellet machine useful for me?
A:If you need to make pellet food to feed the chicken,pig, cow/cattle,sheep,fish and so on,CONGRATULATIONS,this pellet machine is your ideal choice.
Q:How to operate this pellet making machine?
A:There are 3 steps:
1:Put your materials into the hoppers
2:Press the botton
3:receive the feed pellet.
Q:What should I do if it doesn't work?
A:First of all,all the pellet feed machine are approved by CE&ISO standard.
Second,we use the durable martials to manufacture them
Third,we offer a long 12 months warranty to assure your pleasant experience.
Four,worst of worst it broked,we offer Engineers availabel to service machinery overseas.
| Animal Feed Pellet Machine | |
|---|---|
 | Model: 350, 420, 508 Remarks: 1) the Model number means the diameter of the ring die of the feed pellet machine 2) the diameter of the final product pellet is Φ2-12 mm. |
Model: 350 Capacity : 3-6 t/h Power : 55 Kw Weight (kg):3500 Kg Dimension (mm): 2500*1100*1600 mm | |
Model: 420 Capacity : 6-14 t/h Power : 110 Kw Weight : 4500 Dimension : 3000*1260*1860 mm | |
Model: 508 Capacity : 6-20 t/h Power : 160 Kw Weight (kg):5000 Kg Dimension (mm): 3450*1470*3000 mm | |
For smaller size of animal feed pellet machine, please click here. For chicken poultry feed manufacturing production line, please click here. | |
| The function of each part of animal feed pellet machine | |
|---|---|
1) Feeder: feeding raw material into the conditioner. the feeder is made of stainless steel.
2) Conditioner: the feed raw material are ripened and sterilized due to the vapour steam. which can improve the digestibility of the feed, promote the absorption, increase the feed meat ratio and reduce the production cost. the conditioner is made of stainless steel.
3) Vapour steam inlet: connection with steam boiler.
4) Pellet making: ring die and press roller inside work together to make the raw material into pellet pellet.
5) Main motor: driving the pellet making system.
We adopt the super quality Siemens brand motor in our machine. | |
| Pelleting process working principle | |
|---|---|
| |
♦ The main motor drive the ring die mould rotated. the press roller that were placed inside of the roller does not revolution, but will rotate because the friction of the ring die mould and poultry animal feed powder raw material. ♦ The feed material was spread evenly into the space between the ring die and roller, and was press into the mould hole, formed column shape pellet, the pellet will rotate along with the rotating ring die mould and will be cutted when the length of the column pellet reach to a certain value. | |
1) How did you define your animal feed pellet machine model as 250 / 320 / 350 /420 / 508, etc. ?
The model is defined based on the diameter of the ring die mould.
For example, mould 250 means that the diameter of the ring die is 250 mm.
2) If we only buy one set of cattle feed machine, could we produce feed for different kind of animal and poultry?
Yes. of course.
What we need to do is just have different size of ring die mould according to the requirement of different animal and poultry. and the replacement of the ring die mould is very easy.
3) what kind of raw material that the ring die mould is made of?
There are two kinds of ring die mould in the market. one is made of carbon steel, the other is made of stainless steel. the former is cheaper than the latter.
We adopt stainless steel ring die and press roller sheel in our machine.
4) Is it possible that we only buy one set of feed pellet machine to produce animal feed? without other equipment?
Should to say : Yes, It's possible.
but you'd better find the proper way to load and mix the raw material. otherwise, you will have to do such jobs by hands.
5) What is the suitable moisture (water content) of the raw material that easy to make feed pellet?
the ideal moisture range is from 15% to 18% .
6) What brand of motors you used in the machine?
We use Siemens brand motor in our machine. please rest assured about the quality.
7) what about the power, capacity, size and weight of the poultry feed manufacturing machine?
Please refer to the above technical parameter table to get the detail.
If you want the details of our smaller size of poultry feed manufacturing machine, please click here.
8) will you dispatch engineer to install the cattle feed machine (production line)?
Yes. we will dispatch engineer to do the service just based on the requirement of customers.
9) where is your factory located? how could I get there?
Our factory is located in Zhengzhou, Henan, China. It's 30 km far from the airport. we will pick you up at the airport.
1) What kind of animal or poultry that you will produce feed for?
2) What are your main raw material?
3) what about the capacity? (how many ton per hour or day or year?)
4) are you the final user or you will sell the machine to others?
| You may need: the small flat die animal feed pellet machine | |
|---|---|
| Model: FP-F-120 Capacity : 60-100 kg/h Power : 3 Kw Weight : 80/100 Kg Dimension : 750*310*620 mm |
Model: FP-F-200 Capacity : 200-300 kg/h Power : 7.5 Kw Weight :200/230 Kg Dimension : 1000*430*950 mm | |
Model: FP-F-260 Capacity : 600-600 kg/h Power : 15 Kw Weight :320/360 Kg Dimension : 1200*560*1030 mm | |
Model: FP-F-300 Capacity : 600-800 kg/h Power : 22 Kw Weight :450/485 Kg Dimension : 1300*560*1200 mm | |
1) Low energy consumption and easy operation. which is especially suitable for small farms in the area of shortage of electricity.
2)Small and lightweight, making small-scale production possible.
3) Please Click to know more detail information of small flat die animal feed pellet machine | |
| Poultry animal feed pellet production line | |
|---|---|
| Choose Your Capacity |
| 1-2 ton / hour | |
| 3 ton / hour | |
| 5 ton / hour | |
| 10 ton / hour | |
| 20 ton / hour | |
1) About the Compression Ratio of the ring die mould.
define "L" as the effective hole length of the ring die.
define "D" as the effective hole diameter of the ring die.
the Compression Ratio = L / D.
The higher Compression Ratio, the more compact that the animal poultry feed pellet will be, and the pelleting speed will be reduced accordingly.
2) Ring die failure cause analysis
Pellet mill machine is the key equipment in poultry and animal feed pellet producing process. The ring die mould is the heart part of pellet mill machine, and it's one the most easy wearing spare parts as well.
Since the ring die mould work with friction all the time. the ring die mould will be wearing and finally failure along with the throughput increasing. the handling capacity is one of the main performance index for the ring die mould.
theoretically, one set of ring die mould and one pair of press roller could produce 2000 ton and 500 ton feed pellet. but in practice, even the poultry and cattle animal feed factory whose management were very well could reach to 1500 ton and 300 ton respectively. and for those poor-management one, the value is only 600 ton / 100 ton.
After a period of working, the hole inside wall friction losses was increasing,
A) the diameter of the hole increased, and the diameter of final product animal feed pellet exceed the specified value.
B) the scraggly of the hole inside wall get worse, the feed raw material will easy to block, the capacity will decrease.
C) the thickness of the hole wall will be reduced, the structural strength will be highly reduced.
3) A number of reasons cause the ring die friction losses.
A) the fineness of the chicken poultry cattle animal feed raw material.
the more fineness of the raw material, the bigger superficial area of the raw material, and the feed raw material will more easily to absorb water from the steam, it's propitious to conditioning and forming.
otherwise, too coarse granular size of the chicken poultry cattle animal feed raw material will increase the friction losses of the ring die.
Generally, all of the feed raw material partical size should be more than 8 mesh, the proportion of partical that above 25 mesh should not less than 65%.
for those high coarse fiber feed raw material, we should add some oil to reduce the friction, and the surface of the final poultry animal feed pellet will look more smooth.
B) the impurity in the raw material will accelerate the friction losses. hence the raw material cleaning is very important.
C) steam could soften the raw material, and make the oil content cell division, the oil in the cell will play a role of lubrication when pelleting, and the capacity will be increased.
Normally, the pressure of steam should be 0.2-0.4 MPa.
for those high protein material, the pressure should be less accordingly.
for the rich fiber material, the steam pressure should be higher.
under the function of steam, the water content in the raw material should be 16%-17%. the temperature should be 78-87 Celsius system.
D) the space between the press roller and the ring die mould.
It will speed up the friction if the space is too small. the ideal space is 0.2-0.4 mm.
the space selection will depend on the diameter of the pellet. smaller diameter, smaller space.
when we replace the ring die mould with a new one, the space should be set as lower value.
♦ We, Henan Richi Machinery Co., Ltd. was established in 1995, Has served Europe, North America, Africa, Middle East, Asia for ten years. Our products have been sold to many countries all over the world.
♦ The head office was located in Zhengzhou, Henan Province.
♦ As a professional chicken cattle animal poultry feed manufacturing machine and complete plant project solution supplier, Henan Richi can always meet different customers' requirement.
♦ We understand how important the quality is, and we also understand the importance of timely shipping.
♦ We know how to survive and develop, because we always focus on the long-term development.
♦ 2015 China Feed Industry Expo & Animal Production Promotion was held at Nanjing International Expo Center. the Expo was organized by National Animal Husbandry Service and China Feed Industry Association.
♦ Many international copanies were take part in the exhibition, such as Muyang, DSM, Adisseo, Zhengchang, Buhler and CP Group.
♦ The scope of the exhibition includes feed ingredients, feed and feed additives, animal feed, feed processing machinery and equipment, animal health products, veterinary drugs, pharmaceutical additives, poultry processing equipment, and animal husbandry machinery and equipment.
Packaging Details: Standard international export package for our pellet mill machine and pelletizer machine/ pelletizing machine
Wooden or metal case or containers, according to specific size of cattle poultry animal feed machine, poultry feed manufacturing machine
Delivery Detail: 25 days after deposit for the animal poultry pellet mill machine
To make sure the chicken cattle feed machine delivery to you at the best condition, we adopt the considerate way to protect the equipment very well. We consider our products just as our children.
Name: Tiffany Wang
Skype: Rich Machines
Mobile:+86 15093409352(wechat, whatsapp)
Tel: +86 371 63752859; Fax: +86 371 63752859
http://henangongli.en.china.cn; www.machinesgood.com
Please DO NOT hesitate to contact with me to get your OWN Promotion!