Specifications
1.PLC trainer2.teaching aid equipment
3.mechanical
4.machatronics training equipment
5.mechanical and electrical
Teaching aid equipment,PLC trainer,Mechanical and Electrical Integration Training Kit
1.Product overview
1.XK-JD4 mechanical and electrical integration training device consists four units that are installed on the aluminum
alloy guide rail type training platform, such as feeding unit, transport unit, processing and assembling unit
and sorting unit. Control module consists of five modules as the power supply module unit, button module unit,
PLC module units module, frequency converter unit, touch screen module unit. Among these five units, each
working unit can form a independent system, and meanwhile it is also a training system of mechatronics and
relative techniques. The whole structure adopt open type and dismounting type, the training device is used for
assembling of mechanical part, according to the mechanical part which is now available ,can assemble
production training equipment, and also can add mechanical part to assemble other product training device,
make the whole device can be flexibly assembled to mechanical and electrical integration device that will have
simulation of product function according to teaching and learning or competition requirement. The module
adopt standard structure and draw type module place frame, strong interchangeability ;According to principle
of production function and integrated learning function to determine the module content, make the teaching
and learning or competition can conveniently select the required module.
In the aspect of control, feeding unit, transport unit and sorting unit can be controlled by a PLC, processing
and assembling unit is individually controlled by a PLC, between two PLC, adopt RS485 series communication
and PLC network control scheme.
The system contains many techniques in mechanical and electrical integrated professional learning, such as
servo drive, step motor drive, mechanical drive, pneumatic control, touch screen control, programmable
controller, sensors, frequency control of motor speed, provides students with a typical integrated practical
training environment, so that the students learned professional and fundamental knowledge of single branch
in the past, here can get a comprehensive understanding of and consolidate, comprehensive training and
practical application.
2.Device structure
3.Substation structure
3.1 Feeding station mechanism
3.2 Transport station mechanism
3.3. Processing and assembling station mechanism
3.4 Sorting station mechanism
4.1 Power module
4.2 button indicator module
4.3 Siemens S7-200 cpu226 module
4.4 Siemens S7-200 CPU224 module
4.5 Frequency converter module
5. Main technical parameters
5.1 AC power supply: three-phase AC 380V±10% 50 Hz
5.2 temperature: -10°C~40°C;environment humidity: ≤90%(25°C)
5.3 training table dimension: long×wide ×high=1490mm×880mm×840mm
5.4 device consumption: 1kV·A
6 training project
6.1 PLC program training
l Feeding mechanism control training
l Pneumatic manipulator transmit mechanism control training
l Processing and assembling mechanism control training
l End-product material sorting mechanism control training
l Mechatronics comprehensive control training
6.2 frequency converter basic training
l Operation panel controls frequency converter running training
l Frequency converter inching operation training
l Based on the external potentiometer to control frequency converter operation training
l Based on the external voltage to control frequency converter operation training
l Frequency converter analog output test training
l Frequency converter digital output test training
l Frequency converter multi-stage speed control training
l PLC is to control frequency converter operation training
6.3 touch screen technical training
l Touch screen understanding training
l Touch screen picture making training
l Touch screen window switching training
l Application training of touch screen and PLC communication
6.4 pneumatic technical training
l Single out rod cylinder installation and debugging training
l Double rod cylinder installation and debugging training
l Rotation cylinder installation and debugging training
l Single-control electromagnetic directional valve installation and debugging training
l Double-control electromagnetic directional valve installation and debugging training
l Magnetic switch installation and debugging training
l Filtering deceleration valve installation and debugging training
6.5 sensor detection technical training
l Photoelectric sensor understanding and debugging training
l Proximity sensor understanding and debugging training
l Hall sensor understanding and debugging training
l Optical fiber sensor understanding and debugging training
6.6 Disassembling and regulating training of mechanical structure
l Feeding mechanism installation and debugging training
l Belt conveying mechanism installation and debugging training
l Pneumatic manipulator mechanism installation and debugging training
l Processing and assembling mechanism installation and debugging training
l End-product material sorting mechanism installation and debugging training
l Mechatronics comprehensive system installation and debugging training
6.7 system maintenance and fault detection training
l Feeding mechanism maintenance and fault detection training
l Belt conveying mechanism maintenance and fault detection training
l Pneumatic manipulator mechanism maintenance and fault detection training
l Processing and assembling mechanism maintenance and fault detection training
l End-product material sorting mechanism maintenance and fault detection training
l Mechatronics comprehensive system maintenance and fault detection training