Product Description
Rotary Atomizer Description
High-speed centrifugal atomizer is high-speed centrifugal spray drying heart, including high-speed motor, spindle, nylon block, large coupling plate, bearings and spray disk, etc., by connecting the motor shaft couplings and soft nylon block nebulizer spindle spindle motor vibration and atomizer spindle and do not pass, the nebulizer for flexible shaft spindle rotating at high speed when the resonance region, nebulizer spindle will rotate as stable as gyro, high-speed motor is provided with a water-cooled jacket and spray lubrication, nebulizer spindle lubricating oil circulation. Which has a higher speed, smooth running, small vibration, long life, simple operation, and can be widely used in high-speed spray dryer, the liquid spray dried into a powder material is applied to the finished product, and other industrial fields.
High-speed centrifugal atomizer is a core component of centrifugal spray dryer; Our company specializes in the production of high-speed centrifugal atomizer, elected on the basis of absorbing foreign technology, based on independent research, computing, manufacturing, won the praise of domestic households. We could provide different specifications, different materials, different shapes of centrifugal disk;
High-speed centrifugal atomizer is a core component of centrifugal spray dryer; Our company specializes in the production of high-speed centrifugal atomizer, elected on the basis of absorbing foreign technology, based on independent research, computing, manufacturing, won the praise of domestic households. We could provide different specifications, different materials, different shapes of centrifugal disk;
Rotary Atomizer Working Principle
After the filtering and heating, the air enters into the air distributor on the top of the drier. The hot air enters into the
drying room in the spiral form and uniformly.
By passing through the high-speed centrifugal spray on the top of the tower, the material liquid will rotate and be sprayed into the extremely fine mist liquid beads. Through the very short time of contacting the heat air, the materials can be dried into the final products.
The final products will be discharged continuously from the bottom of the drying tower and from the whirl separator. The waste gas will be discharged from blower.
The liquid material becomes very fine drops under the centrifugal force in the equipment, enlarging enormously the surface area of the material. It forms instantly the dried products once these drips contact with hot air. This process has advantages such as dry at high speed, high efficiency, easy operation, the output products keep the original quality, good fluidity, good solubility, high purity and environment friendly.
drying room in the spiral form and uniformly.
By passing through the high-speed centrifugal spray on the top of the tower, the material liquid will rotate and be sprayed into the extremely fine mist liquid beads. Through the very short time of contacting the heat air, the materials can be dried into the final products.
The final products will be discharged continuously from the bottom of the drying tower and from the whirl separator. The waste gas will be discharged from blower.
The liquid material becomes very fine drops under the centrifugal force in the equipment, enlarging enormously the surface area of the material. It forms instantly the dried products once these drips contact with hot air. This process has advantages such as dry at high speed, high efficiency, easy operation, the output products keep the original quality, good fluidity, good solubility, high purity and environment friendly.
Centrifugal Atomizer Features
Pneumatic type centrifugal atomizer
A turbine wheel is arranged on the main shaft, and drive the turbine wheel through the compressed air to drive the main shaft to rotate, so as to make the atomizing disc high-speed rotation.
The atomizer by adjusting the compressed air pressure and air volume to achieve stepless speed change, it has features with small mechanical wear, simple structure, convenient maintenance. Compressed air pressure in the 0.2 ~ 0.6Mpa, suitable for evaporation capacity is less than 5kg/h
Electric type centrifugal atomizer
Electric high speed centrifugal atomizer is my company's own design, manufacture of mechanical and electrical products, power 250W-30KW, speed in 8000-40000 / min stepless speed regulation
1,Stepless speed control, according to the characteristics of the raw material, and choose the best speed
2,High speed motor directly driving spray disk, small vibration, uniform spray, low noise.
3,Power with the load on its own regulation, energy saving, low temperature rise, stable performance.
4,Compact in structure, small in size, light in weight, easy to operate, clean and maintain
5,Compound electric spray nozzle adopts water cooling, air cooling at the same time, and according to the need to choose the grease lubrication and oil lubrication, more suitable for high temperature environment, at the same time with the water, gas, over-current, over temperature alarm and other functions, more stable performancet
Mechanical type centrifugal atomizer
Mechanical centrifugal atomizer is centrifugal atomizer is the most widely used structure form, is divided into specific gear and gear belt transmission. Transmission gear is a gear driven by the. Gear ratio is different, the rotational speed of the spindle is also different, in material feeding quantity fluctuation, constant speed, higher mechanical efficiency for for a long time continuous, large-scale spray drying.
In order to ensure the normal use of the atomizer, large and medium-sized mechanical centrifugal atomizer is provided:
1. Oil security system: once appear to lack of oil or oil fault, safety system automatically start, and disconnect the main motor, protect the atomizer.
2. Digital monitoring system of atomizer operation (oil pressure, oil temperature, oil level detection) real time digital data.
3. Cooling system: in order to discharge the atomizer as a mechanical transmission and drying process of incoming heat. Large and medium-sized atomizer are installed cooling system, cooling methods mainly water and gas cooled. Water cooled requirements has good tightness.
A turbine wheel is arranged on the main shaft, and drive the turbine wheel through the compressed air to drive the main shaft to rotate, so as to make the atomizing disc high-speed rotation.
The atomizer by adjusting the compressed air pressure and air volume to achieve stepless speed change, it has features with small mechanical wear, simple structure, convenient maintenance. Compressed air pressure in the 0.2 ~ 0.6Mpa, suitable for evaporation capacity is less than 5kg/h
Electric type centrifugal atomizer
Electric high speed centrifugal atomizer is my company's own design, manufacture of mechanical and electrical products, power 250W-30KW, speed in 8000-40000 / min stepless speed regulation
1,Stepless speed control, according to the characteristics of the raw material, and choose the best speed
2,High speed motor directly driving spray disk, small vibration, uniform spray, low noise.
3,Power with the load on its own regulation, energy saving, low temperature rise, stable performance.
4,Compact in structure, small in size, light in weight, easy to operate, clean and maintain
5,Compound electric spray nozzle adopts water cooling, air cooling at the same time, and according to the need to choose the grease lubrication and oil lubrication, more suitable for high temperature environment, at the same time with the water, gas, over-current, over temperature alarm and other functions, more stable performancet
Mechanical type centrifugal atomizer
Mechanical centrifugal atomizer is centrifugal atomizer is the most widely used structure form, is divided into specific gear and gear belt transmission. Transmission gear is a gear driven by the. Gear ratio is different, the rotational speed of the spindle is also different, in material feeding quantity fluctuation, constant speed, higher mechanical efficiency for for a long time continuous, large-scale spray drying.
In order to ensure the normal use of the atomizer, large and medium-sized mechanical centrifugal atomizer is provided:
1. Oil security system: once appear to lack of oil or oil fault, safety system automatically start, and disconnect the main motor, protect the atomizer.
2. Digital monitoring system of atomizer operation (oil pressure, oil temperature, oil level detection) real time digital data.
3. Cooling system: in order to discharge the atomizer as a mechanical transmission and drying process of incoming heat. Large and medium-sized atomizer are installed cooling system, cooling methods mainly water and gas cooled. Water cooled requirements has good tightness.
Specification
Model | XH | ||||||||||||||||
Item | 5 | 10 | 15 | 25 | 50 | 100 | 150 | 200 | 300 | ||||||||
Power kW | 0.12 | 0.75 | 0.75 | 0.75 | 1.2 | 2.5 | 4 | 4.5 | 5.5 | ||||||||
Rated voltage V | 75 | 220 | 380 | ||||||||||||||
Spray liquid volume kg/h | 10 | 20 | 50 | 50 | 100 | 200 | 300 | 400 | 600 | ||||||||
Match with max water evaporation kg/h | 5 | 10 | 25 | 25 | 50 | 100 | 150 | 200 | 300 | ||||||||
Spray disc diameter mm | 50 | 80 | 102 | 102 | 120 | 135 | 155 | 180 | |||||||||
Speed r/min | 24000 - 35000 | 18000 - 24000 | 18000 - 24000 | 18000 - 24000 | 15000 - 22000 | 12600 - 20000 | 10800 - 18000 | 10800 - 16000 | 10800 - 15000 | ||||||||
Cooling method | Water-cooling | ||||||||||||||||
Lubrication mode | Grease lubrication | ||||||||||||||||
Packing & Delivery
Company Profile
Why Choose KODI
* International high quality certification product chain
* Manufacturer, more reasonable price
* Solid technical support and after-sales service
* Uphold the principle of “Customer Supreme”( Balance payment after equipments run normally)
* Exports to more than 20 countries and regions, good customers feedback
* One-stop service, customized exclusive project feasibility report
* International high quality certification product chain
* Manufacturer, more reasonable price
* Solid technical support and after-sales service
* Uphold the principle of “Customer Supreme”( Balance payment after equipments run normally)
* Exports to more than 20 countries and regions, good customers feedback
* One-stop service, customized exclusive project feasibility report
About KODI
Changzhou KODI Machinery Co., Ltd. located in the birthplace of China drying equipment----Zhenglu Industrial Park, Changzhou City,Jiangsu Province which is 150km away from Shanghai city, with a comfortable environment and convenient transportation access.KODI company is a professional manufacture of drying machine, which include Seaweed processing machine, Seaweed drying machine (Cottonii to carrageenan, Agar agar ), Spray dryer, Food ingredients spray drier, Flavor spray drying machtane(Cocoa, Maltdextrin,Gum Acacia), high speed atomizer / centrifugal atomizer / rotary atomizer , Gelatin processing machinery, Gelatin drying machine (Hide and bone),Gelatin production line. we also deal in high-quality fermentation tank, Bright tank , Extraction tank, concentration tank , evaporator and etc.
We have implemented a strict and complete quality control system, which ensures that each product can meet quality requirements of customers. Besides, all of our products have been strictly inspected before shipment. Our products conform to international standards, such as CE, SGS.
KODI company also has a lot of top talent which have more than 15years of work experience, include research, design, manufacture and after sale service. Our products sell to all of the world (such as Australia, Malaysia, Indonesia, Vietnam, Philippines, Korea, Brazil, Chile, Peru, Argentina, Russia, Ukraine, South Africa, Cameroon, Sudan, Syria) and also have the good cooperation with the foreign client and vendor.
We are sure that our high quality products and excellent services will be appreciated by the growing list of satisfied customers. Contacting us is the first step to build a long and successful business relationship with us. Welcome!
Our Service
Pre-service:
Act as a good adviser and assistant of clients to enable them get rich and generous returns on their investments.
1. Introduce the product to the customer in detail, answer the question raised by customer carefully;
2.Make plans for choice according to the needs and special requirements of users in different sectors;
Sale service
1. Ensure product with high quality and pre-commissioning before delivery;
2. Delivery on time;
3.Provide full set of documents as customer’s requirements.
After-sale service
Provide considerate services to minimize clients’ worries.
1.Assist clients to prepare for the first construction scheme;
2.Install and debug the equipment;
3.Train the first-line operators;
4. Examine the equipment;
5.Take initiative to eliminate the troubles rapidly;
6.Provide technical support;
7.Establish long-term and friendly relationship.
Service commitment
1. Provide clients one-year warranty to make sure the machine work well;
2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you timely;
3.Send every client a preferential quotation.
Act as a good adviser and assistant of clients to enable them get rich and generous returns on their investments.
1. Introduce the product to the customer in detail, answer the question raised by customer carefully;
2.Make plans for choice according to the needs and special requirements of users in different sectors;
Sale service
1. Ensure product with high quality and pre-commissioning before delivery;
2. Delivery on time;
3.Provide full set of documents as customer’s requirements.
After-sale service
Provide considerate services to minimize clients’ worries.
1.Assist clients to prepare for the first construction scheme;
2.Install and debug the equipment;
3.Train the first-line operators;
4. Examine the equipment;
5.Take initiative to eliminate the troubles rapidly;
6.Provide technical support;
7.Establish long-term and friendly relationship.
Service commitment
1. Provide clients one-year warranty to make sure the machine work well;
2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you timely;
3.Send every client a preferential quotation.
FAQ
Special Notice:
In order to quota you the right high speed atomizer / rotary atomizer / centrifugal atomizer with best price, we would like to get the following information include in your inquiry:
* -What is the raw material? Material related characteristic? Does it corrosive, strong basicity, or highly acid? Please confirm.
* -What is the capacity per hour you need (kg/h)?
* -What is the initial moisture and final moisture of finished products you require to get?
* -What about the maximum heat temperature of raw material?
* -What kind of fuel you use to heat the drier? Natural gas, electricity, fuel oil or steam?
* -Which equipment material do you like prefer? SUS304, SUS316L or Carbon steel?
* -Provide us your country’s electricity information, such as phases, voltage, HZ?
* -How about dust collect requirements?
* -Other special requirements?
Frequently Asked Questions
Q: Can I visit your factory?
A: Yes. Many domestic and international customers visit our factory every year. Our company is near Shanghai.It only takes you about 1 hour to get Changzhou.Or we can visit you in Shanghai.
Q: What’s the quality of your products?
A:Parts of our products come with best quality, and our products passed CE certification, exported to lots countries around the world, such as Australia, Malaysia, Indonesia, Vietnam, Philippines, Korea, Brazil, Argentina, Russia, South Africa, etc. You can rest assured with the quality absolutely.
Q: What to do if the machine has a problem?
A:24 hours timely response of mail and phone calls. If the parts broken belong to non-artificial factors within 12 months, we offer free replacement. If beyond 12 months, customers should bear the freight back and forth and accessories cost.
Q: How long is the warranty of your equipment?
A: Our warranty period is one year generally.
Q: What is your payment term?
A: Our usual payment term is: 30% TT in advance, 70% TT before shipment. Other ways can also be received after we both sides discussion and agreement.
Q: Does your price include freight?
A: Our usual price is based on FOB Shanghai, if you request CIF, please give us your delivery port, and we will give you CIF
price.
In order to quota you the right high speed atomizer / rotary atomizer / centrifugal atomizer with best price, we would like to get the following information include in your inquiry:
* -What is the raw material? Material related characteristic? Does it corrosive, strong basicity, or highly acid? Please confirm.
* -What is the capacity per hour you need (kg/h)?
* -What is the initial moisture and final moisture of finished products you require to get?
* -What about the maximum heat temperature of raw material?
* -What kind of fuel you use to heat the drier? Natural gas, electricity, fuel oil or steam?
* -Which equipment material do you like prefer? SUS304, SUS316L or Carbon steel?
* -Provide us your country’s electricity information, such as phases, voltage, HZ?
* -How about dust collect requirements?
* -Other special requirements?
Frequently Asked Questions
Q: Can I visit your factory?
A: Yes. Many domestic and international customers visit our factory every year. Our company is near Shanghai.It only takes you about 1 hour to get Changzhou.Or we can visit you in Shanghai.
Q: What’s the quality of your products?
A:Parts of our products come with best quality, and our products passed CE certification, exported to lots countries around the world, such as Australia, Malaysia, Indonesia, Vietnam, Philippines, Korea, Brazil, Argentina, Russia, South Africa, etc. You can rest assured with the quality absolutely.
Q: What to do if the machine has a problem?
A:24 hours timely response of mail and phone calls. If the parts broken belong to non-artificial factors within 12 months, we offer free replacement. If beyond 12 months, customers should bear the freight back and forth and accessories cost.
Q: How long is the warranty of your equipment?
A: Our warranty period is one year generally.
Q: What is your payment term?
A: Our usual payment term is: 30% TT in advance, 70% TT before shipment. Other ways can also be received after we both sides discussion and agreement.
Q: Does your price include freight?
A: Our usual price is based on FOB Shanghai, if you request CIF, please give us your delivery port, and we will give you CIF
price.