Glucose Maltose and Maltodextrin Production Line
1) Starch gelatinization of pulp
2) Liquefaction
3) Refine
4) Evaporation(concentrated)
5) Spray drying.
M eltodextrin,also known as enzymatic method for aqueous dextrin, dextrin,or is a novel low sweetness, low-calorie,high-nutrition food ingredient.
The production process: strach--mixing--first liqufied--high temperature kill enzymes--second liquefied--decolorize--Filter--ion-exchange--concentration--spray drying--product .the following points:
(1) Starch gelatinization of pulp:with hot water,first the starch tune into 30-32% of the starch milk,and make it fully water swelling,pasting.At the same time,adjust the PH to 6.2-6.4,plus 0.5-1.0% calcium chloride, in order to improve the heat of amylase
(2) Liquefaction:this is a key process of maltodextrin,first with a-amylase of the starch to DE value 2-5, rising to 140°C,of the protetion binds to the impurities, the temperature to 88-90°C,combined with the enzymatic conversion to the desired DE value, such as liquid filtration properties.
(3) Refine filter:you can filter the diatomite,etc., in order to speed up filtering speed. decolorization: activated carbon for filtrate to purify treatment. with ion exchange resion to remove salts.
(4) Evaporation(concentrated): material enrichment to be concentration before drying, it can save energy.
(5) Spray drying:Using high-pressure pump the liquids through the nozzle into the drying chamber contact with 150-200°C hot air dried to a moisture content of lower than 3%,get white powder,this product is easily soluble in water, a high level of transparency.
(6) Finished product:packaging can adopt double food plastic bag or jacket has a moisture-proof layer kraft paper bags.
| Specification | YGOS-1000 | YGOS-2000 | YGOS-3000 | YGOS-5000 | YGOS-8000 | YGOS-10000 |
| Nominal Output (kg/h) | 1,000 | 2,000 | 3,0000 | 5,000 | 8,000 | 10,000 |
| Annual Output (8000H/Y) (Ton/Y) | 8,000 | 16,000 | 24,000 | 40,000 | 64,000 | 80,000 |
| Area required (m2) | 300-400 | 450-550 | 500-600 | 600-700 | 800-900 | 950-1,050 |
| Product collection rate | 98-99.5% (Depends on the specification, URS and technical parameters) | |||||
| Final moisture contents (%) | ^ 3%(Depends on URS) | |||||
| Bulk density of product (Kg/L) | 0.45-0.55 (Depend on the configuration, specification and processing parameters) | |||||
| Discharge temperature (°C) | 35-45 °(Depends on configuration and URS) | |||||
| Fuel | Any fuel, such as gas, LPG, oil, and coal etc, or other solid fuel, such as rice hull, coconut shells, and wood chip etc. | |||||
Equipment Picture
