feed ingredients Spray Dryer with mature technology could protect more protein and active ingredient inside.
Descriptions
Spray drying is the technology most widely used in the liquid technology shaping and in the drying industry. The drying technology is most suitable for producing solid powder or particle products from liquid materials, such as: solution, emulsion, suspension and pumpable paste states. For this reason, when the particle size and distribution of the final products, residual water contents, volume density and the particle shape must meet the precise standard, spray drying is one of the most desired technologies.
Principle
After been filtered and heated the air enters into the air distributor on the top of the dryer. The hot air enters into the drying room in the spiral form uniformly. Passing through the high-speed centrifugal sprayer on the top of the tower, the material liquid will rotate and be sprayed into the extremely fine mist liquid beads. Through very short time of contacting the heat air, the materials can be dried into the final products. The final products will be discharged continuously from the bottom of the drying tower and from the cyclones. The waste gas will be discharged from blower.
Features
1.The drying speed is high when the material liquid is atomized, the surface area of the material will increase greatly. In the hot-air flow, 95%-98% of water can be evaporated at a moment. The time of completing the drying is only several seconds. This is especially suitable for drying the heat sensitive materials.
2.Its final products own the good uniformity, flow ability & solubility. And the final products are high in purity and good in quality.
3.The production procedures are simple and the operation and control are easy. The liquid with moisture contents of 40-60% (for special materials, the contents might be up to 90%.)can be dried into the powder or particle products once a time. After the drying process, there is no need for smashing and sorting, so as to reduce the operation procedures in the production and to enhance the product purity. The product particle diameters, looseness and water contents can be adjusted through changeing the operation condition within a certain range. It is very convenient to carry out control and management.
Applications
1.Chemical Industry:Sodium fluoride (potassium), alkaline dyestuff and pigment, dyestuff intermediate, compound fertilizer, formic silicic acid, catalyst, sulphuric acid agent, amino acid, white carbon and so on.
2. Plastics and resin: AB, ABS emulsion, uric acid resin, phenolic aldehyde resin, urea -formaldehyde resin, formaldehyde resin, polythene, poly-chloroprene and etc.
3. Food Industry:: Fatty milk powder, protein, cocoa milk powder, substitute milk powder, egg white (yolk), oats,chicken juice, coffee, instant dissolvable tea, seasoning meat, protein, soybean, peanut protein, hydrolysate, corn syrup, corn starch, glucose, pectin, malt sugar, sorbic acid potassium and etc.
4. Ceramic: aluminium oxide, ceramic tile material, magnesium oxide, talcum and so on.
Fluidized Granulating and Atomizing Dryer
Ordering instruction
1. Liquid name and property: solid contents (or water contents), viscosity, surface tension and PH value.
2. Dry powder density, residual water contents allowed, particle size, and maximum temperature allowed.
3. Output, daily shift time.
4. Energy that can be supplied: steam pressure, electricity properly, fuel of coal, oil and natural gas.
5. Control requirement: whether or not the inlet and outlet temperatures should be controlled.
6. Powder-collecting requirement: whether it's necessary to use cloth bag filter and the requirement of the environment of the exhausted gas.
7.Other special requirements.
Overrall dimension
Technical Parameter
Note: for water evaporation capacity, material property, the inlet and outlet temperatures, please refer the following diagram for reference.
Equipment Picture
Production process
Design → Raw material inspection →laser cutting machine→ Welding→ Inspection → Polishing → Inspection→Assembling → inspection → Package → Delivery
From design to assembly and then ship the unit, every step we require our workers to control the quality strictly, so that each unit can be delivered perfectly.
(Welding )
Our Advantages
1. We use high-end imported brands of instruments and processing machines, to create superior quality machine for you ; YIBU makes you feel free about the after-sales service.
2. We provide the spare parts with the cost of the spare parts themselves for lifelong time .
3.We can make the machine based on the customer request .
4.For the material for the machine ,we have several kinds of raw material for choice Such as SUS304 ,316L , carbon steel as well as others .
5.For the heating source for the machine , we can make it based on the available facility at customer site ,such steam ,electricity ,gas-furnace and so on.
6.we invited and pointed Professor Arun s. Mujumdar, the lifetime chairman of International Drying Conference and the winner of “Friendship Award” of the Chinese government as our technical consultant as to keep YIBU machine with the world advantage technology
7.We have R&d team ,and can help customer to design his process of the product .
8. For the motor , we have more choices , such ABB,SEW,Siemens and so on .
9.For the burner , we have choices of Usgas ,Rellio or other international brand .
11.For shaft , we can choose SKF ,Japan NSK bearings.etc .
12.Our machine we can design with explosion proof , dust -free, water-free , sealed circulating .
13. Guarantee /warranty :1year calculating from the day of successful installation and commissioning.
14.Package : wooden packing . Special fumigation -free wooden material . Or according to customer requirement .
15.Product special features : A. Dust-proof ,heat-proof ,oil -proof ,explosion -proof .
B Green,Environment performance;
Packaging & Shipping
Packing Size: depending on the machine
Container Load: 20OT ,20GP, 40OT,40GP and 40FR
Outer Packing: plastic film or wooden case
Annul visit to customer site
As to know whether the machine sold to customer run well or not in customer site , every year we will make a visit to customer site for it .
Our Services
Pre-service
Act as a good adviser and assistant of clients to enable them get rich and generous returns on their investments.
1. Introduce the product to the customer in detail, answer the question raised by customer carefully;
2.Make plans for choice according to the needs and special requirements of users in different sectors;
Sale service
1. Ensure product with high quality and pre-commissioning before delivery;
2. Delivery on time;
3.Provide full set of documents as customer’s requirements.
After-sale service
Provide considerate services to minimize clients’ worries.
1.Assist clients to prepare for the first construction scheme;
2.Install and debug the equipment;
3.Train the first-line operators;
4. Examine the equipment;5.Take initiative to eliminate the troubles rapidly;
6.Provide technical support;
7.Establish long-term and friendly relationship.
Service commitment
1. Provide clients one-year warranty to make sure the machine work well;
2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you timely;
3.Send every client a preferential quotation.
FAQ
1. Are you a manufacturer ,trading company or a third party
We are a manufacturer ,and we have started our production on 1970 and have the private company right since 1995.
2. Where is your factory located
Our company is located in Changzhou city ,Jiansu province,China .it is in the middle of Shanghai and nanjing .
3. How can I go to your factory ?
You can fly to shanghai pudong or hong qiao international airport directly ,and then take the high speed train or bus to Changzhou station and then we can pick you up at changzhou station for our company . Our company is around 30~40km away from the changzhou station.
If you are in China now , you can fly to benniu airport ,or take the train or bus to our city directly .
We sincerely welcome to visit our company at any time
4. What’s your mini order ?
Our mini order is one set .
5. Is there any certificate of YIBU ?
Yes, we got ISO9001:2008 Quality Management System Certificate,ISO14001:2004 Environmental Management System Certificate, OHSHS18001:2004 Occupatinal Healthe and Safety Management System Certificate, ISO10012:2003 Certificate for the system of Inspection measurement and Test, CE, CE;SGS;TUV;GOST;UL;GMP also we got 60 item patent, CE;SGS;TUV;GOST;UL;GMP
6. Is there any standard of electronic systems?
YES The electronic systems and their safety should comply with the requirements set forth in 21 CFR Part 11 and GMP Annex 11; The data should be collected at appropriate time intervals and stored in the system in a fixed format that can be printed out/read;
Access to all input and output values should be provided by entering the user personal code and password. The system should ensure three-level access (Administrator-Supervisor-Operator). A detailed description of the access rights for each level should be included to the equipment functional specification (FS);