Product Details

New Designed Biomass Peanut Shell Carbonization Furnace Machine from China

Product Features

Product Description

Product Introduction

Full biomass dry distillation carbonization furnace is Dingli's latest products,with the adoption of advanced thermal dry distillation carbonization technology, greatly increase the carbonization rate from 85% to 98%, and easy to operate, safe environmental protection, high production efficiency,which can save a lot of energy,and it is the ideal equipment of coal, gas, oil, power plant.Many sets of combined distillation carbonization furnace, used the hoisting composite structure, the method of using hanging from the cooling, greatly shorten the production cycle, improve the efficiency of charcoal production, meanwhile using a unique coking gas (volatile hydrogen material and tar, etc.) back - burning technology, make full use of the flue gas produced by carbonization, in addition to meet the demand of heat stove,to achieve energy conservation and environmental protection requirements, excess gas can serve as a heat source for drying,which save a lot of fuel in the production, improve the benefit of enterprise.Carbonized without using dynamic electricity, it can use mobile production, simple and convenient operation, it is an ideal equipment of large-scale production of charcoal.

Product Features

1) The carbonization furnace tank and cage adopts 304 stainless steel. The price will be negotiated additionally.
2) The unit price does not include lifting frame and electric hoist, denominated separately.
3) Carbonization capacity,temperature and time is decided by the material moisture content, density, particle size and carbonized depth(volatile and reserve amount).While adjust the carbonization process parameters or change the raw material, the equipment daily output will be changes.

Product Application

Biomass dry distillation carbonization furnace is suitable for: wood, logs, mechanism charcoal, shells, bamboo and other different shapes of biomass raw materials carbonized.

Working Principle

Below is Carbonization Process:

Biomass dry distillation carbonization furnace is composed of carbonization furnace body, furnace cover, inner tank, cage, combustible gas return pipe, exhaust pipe, flue gas dust removal device, tank lifting device and thermometer. The furnace adopts the principle of anaerobic dry distillation to remove the volatile substances in the biomass and achieve the purpose of biomass carbonization; Carbonization process through: charging sealing furnace - preheat drying - anaerobic carbonization - cooling out carbon four steps to complete.

Below is Working Principle:

Charging sealing furnace is to prepare carbonized biomass core rods, shells and other materials into cage, the cage is divided into two or three layers, in turn into the inner tank, cover, lock the buckle, lifting the charging tank into the furnace; Preheat drying in the furnace with wood and other fuel heating, slowly heated from room temperature to 220-250 ℃, the process time 4.0-12.0 hours (according to the material moisture content, density, particle size determines the specific heating time), and discharge material moisture and the air in the tank; Anaerobic carbonization is the furnace temperature to the beginning of weak yellow smoke in the smoke pipe (hydrogen and other volatile substances) discharge, that is the beginning of carbonization, recovery of combustible gas into the furnace ignition, adjust intake air, maintain the tank temperature 300-400 ℃ for 2.0-3.5 hours (according to the carbonized material density, particle size and carbonization depth requirements determine the specific temperature and carbonization time), when furnace is natural flameout, namely for the end of carbonization; Cooling out the carbon is hanging out of the tank from furnace, into the cooling area of natural cooling or spray water cooling, until the inner tank temperature dropped to below 50 ℃, then open the cover out of charcoal. The total furnace temperature and carbonization time is 6.0-16. hours, can complete 1-3 furnace time in 24 hours. Exhaust gas through dust collector treatment to reach discharge standards. 3 sets of carbonization furnace in parallel use, peak shifting carbonization, which can be completely used volatile gas heating carbonization furnace, without using additional fuel.

Technical Parameters
Model
Capacity
Diameter
Height
Material
DLTL300
300kg/4-6h
1.45m
1.85m
Carbon steel, refractory
DLTL500
500kg/4-8h
1.8m
1.9m
Carbon steel, refractory
DLTL1000
1000kg/5-8h
2.15m
2.2m
Carbon steel, refractory
Except above models, we also can supply special model according to your requirements.
Packing & Delivery

Below is Dingli Group Packaging & Shipping:

Your device will be packed well in container and suit for long ocean shipping.

Below is Dingli Group Service Items:

Pre-sale
1. According to your needs, select right model for you.
2. According to your special requirements, design customized solution and manufacture customized products for you.
3. Welcome your visit.
Sale
1. Sign contract, pay deposit, we arrange production.
2. Product acceptance.
3. Help you formulate construction scheme.
After-sale
1. Assign engineer service for you on-site freely.
2. Install and adjust device, train how to operate.
3. After installation, leaving 1-2 technical staff to help you on-site production, until achieve customer satisfaction.

Company Information


Below are Dingli Group Factory & Sales Team:


Below are Dingli Group Honors & Certificates & Patents:

Buyer & Project Case

Below are Dingli Customers Visiting:

Dingli Dryer Production Line has exported to over 30 countries with 300 foreign partners, such as Germany, Britain, United States, Italy, Israel, Chile, Thailand, Russia, Vietnam, India, Cambodia, Indonesia, Malaysia, Thailand etc.

Below are Installation Sites of Our Customers:

After reach deals, Dingli Engineer will fly to your address, install and adjust machine for you freely.
Also train you operation skills, until you are satisfied. 

FAQ

Q: What is your Business Model? Trading company or factory?

A:We are a 15 years factory, all our machinery are manufactured by ourselves, factory direct sales, product quality and after-sales service can be guarantee.

Q: Can I visit your factory?

A: Yes. Many domestic and international customers visit our factory every year. Our company is located in Zhengzhou Henan province, China, you can come here by air or train.
The nearest airport is Zhengzhou Xinzheng International Airport, and the Airport Code is CGO
We will pick you up at airport. Welcome to visit our factory.

Q: What is the Quality of your products?

A: Dingli Group products come with best quality, and our products passed CE certification, exported to lots countries around the word, such as Australia, Malaysia, India, Italy ,Indonesia, Vietnam, Philippines, Korea, Brazil, Argentina, Russia, South Africa, etc. You can rest assured with the quality absolutely.

Q. What is the Installation of your products?

A: Dingli Group has several experienced technicians with passports ready to go for installation, when installation service is needed, the client should pay for technicians' round way air tickets, food and lodging, most importantly to guarantee the technicians' safety.

Q: What should I provide to get the suitable quotation?

A: 1.What is the raw material for the production line?
2. What is the capacity per hour you required?
3. What is the maximum input size of the raw material?
4. What is the output size and application for the final product?
You can send inquiries from this page.Once we get your answers,we can provide you the best quotation immediately.
Remarks: The price will depend on different models. 

Contact Information

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