Fuel Diesel Gas Organic Heat Carrier Coil Heater Thermal Oil Boiler for Cement plant
thermal capacity:350kw-1400KW
Working pressure:0.8-1.0 MPA
Outlet temperature:320 C
Available fuel:natural gas, coke oven gas, bio-gas，liquefied petroleum gas, diesel, heavy oil, light oil, crude oil
Available industries:Petroleum, chemical, chemical fiber, pharmaceutical, textile printing and dyeing, building materials, wood processing, vegetable oil processing and other industries
YY(Q)W series oil fired thermal oil boiler is an safe and energy saving boiler with working characteristics of low working pressure (0.8 MPa) and high temperature (330℃). The heat carrier is heat conduction oil, the circulating pump force heat transfer medium circulating in liquid phrase, and transfer heat to heat user equipment, then return to the heating furnace for reheating.
Advantages
1. High thermal efficiency
The Thermic Fluid Boiler is circulation heating in liquid phase, there is no heat loss leaded by condensing, thermal efficiency is high, and the boiler is very safe when operating.
2) The boiler shell use aluminum silicate board for heat preservation, low heat loss.
3) By equipped with economizer, make full use of flue gas heat, decrease the exhaust smoke temperature.
2. Large combustion chamber
The boiler combustion chamber is composed with large diameter coil, enough fuel combustion space, sufficient combustion, high thermal efficiency. Moreover, the boiler adopts positive pressure combustion, improve the combustion efficiency.
3. Excellent coil design
The spiral pipes are made of small diameter multi-head steel tubes, good thermal expansibility, low stress, safe and reliable.
4. Sufficient output
The Thermic Fluid heater adopts horizontal type three pass structure, improve the heat utilization efficiency. Large heating area, good heat transfer, achieve high thermal efficiency and sufficient output.
5. Multi-function safety explosion-proof equipment
Equipped with explosion proof equipment at the back of boiler, prevent deflagration in furnace, discharge high energy, to ensure the boiler operate safely and efficiently.
6. Perfect automatic control
The thermal fluid heater adopts PLC full automatic intelligent control cabinet and interlock protect system, has the protect function on oil temperature, medium temperature, pressure, etc, adjust conveniently.
7. Convenient installation
The thermal oil boiler is package boiler, compact structure, covers small area, convenient for installation and maintenance.
Technical Parameters:
Model No. | Thermal power(kcal/h) | Heating efficiency (%) | Max. working temp.(℃) | Medium circulation(M3/H) | Transport size (mm) | Weight (Kg) |
YY(Q)W-120Y(Q) | 10*104 | ≥92.26 | 340 | 12.5 | Φ1060*2045 | 1215 |
YY(Q)W-240Y(Q) | 20*104 | ≥92.26 | 340 | 18 | Φ1020*1980 | 1355 |
YY(Q)W-350Y(Q) | 30*104 | ≥92.26 | 340 | 30 | Φ1212*2310 | 1590 |
YY(Q)W-500Y(Q) | 40*104 | ≥92.26 | 340 | 30 | Φ1212*2730 | 1680 |
YY(Q)W-700Y(Q) | 60*104 | ≥92.26 | 340 | 60 | Φ1400*3410 | 2715 |
YY(Q)W-930Y(Q) | 80*104 | ≥92.26 | 340 | 80 | Φ1616*3400 | 3142 |
YY(Q)W-1200Y(Q) | 100*104 | ≥92.26 | 340 | 100 | Φ1616*4000 | 3660 |
YY(Q)W-1400Y(Q) | 120*104 | ≥92.26 | 340 | 100 | Φ1820*4905 | 5420 |
YY(Q)W-2000Y(Q) | 160*104 | ≥92.26 | 340 | 100 | Φ1840*4950 | 7850 |
YY(Q)W-2400Y(Q) | 200*104 | ≥92.26 | 340 | 160 | Φ2060*4700 | 8850 |
YY(Q)W-3000Y(Q) | 250*104 | ≥92.26 | 340 | 180 | Φ2060*5450 | 9210 |
YY(Q)W-3500Y(Q) | 300*104 | ≥92.26 | 340 | 200 | Φ2430*5965 | 9960 |
Performance characteristics:
1, larger coil combustion chamber can make the combustion in low temperature and reduce the nitrogen oxides emissions with the characters of energy saving and environmental protection.
2, the thermal oil heater structure increases the thermal efficiency. And the high-density ring tube design structure can also reduce the occupation space.
3. The reasonable circulation section structure of multi-pass heat transfer ensure the thermal oil flow load uniform and the operation stable
4, complete control system with warning system, easy operation, safe operation.
5. Spiral coil inside and outside the furnace is composed of many small diameter tube with the advantage of good performance thermal expansion and low pressure.
6, The output (oil) temperature can be accurately controlled. Medium temperature, pressure and smoke temperature protection can also be controlled.
The thermal oil heaters in assembly structure is easy for installation by just connecting system devices. Intelligent control system makes heater operation control easy. Controller with screen display has auto igniting, burning, circulation pumps control, alarm and other control functions.
The Gas/Oil Fired thermal oil boiler auxiliaries :
oil fired thermic fluid heater hot oil boiler
Name | Quantity(unit/piece) |
main body of thermal oil boiler | 1 |
Oil Circulating pump | 1 |
Gas/oil burner | 1 |
oil filling pump | 1 |
Filter | 1 |
Electric control cabinet | 1 |
high level oil storage tank | 1 |
Low level oil storage tank | 1 |
Valves and gauges | one batch for whole system |
Application:
Owing to its characteristics of high heating temperature, low working pressure, and energy saving, the oil fired thermal fluid heater could be widely used in a variety of industrial heating
process.
1) Textile industry - dyeing machine, drying rooms, high temperature machine, resin setting machine.
2) Food industry - cooking, drying, vegetable oil refining.
3) Chemical industry - oil chemistry, polymer industry, reaction tanks, distillation, concentration.
4) Plastics industry - plastics fired, extruded shape.
5) Rubber industry - hot press, hot extent, extrusion, vulcanization molding, injection, etc.
6) Paper industry - drying, corrugated paper processing, calender, glue roller.
7) Wood industry - hot processing, heat setting.
8) Machinery industry - drying, assembly processing
9)Building materials industry - plasterboard drying, asphalt heating, emulsified asphalt, asphalt concrete, concrete component maintenance, etc.
10) Synthetic fiber industry: polymerization, melting, spinning, extension, dry
FAQ
What is the highest temperature that thermal oil heater could achieve?
thermal oil heater can reach as high as 330℃, and working under low pressure (<1.0MPa)
YY(Q)W series horizontal type oil gas fired thermal fluid heater.
What are the heat-resistance temperature of grate and furnace?
The heat resistance temperature of grate is related to the grate material, the highest temperature could be as high as 1100℃, and the lower temperature could be 700℃.
The highest heat resistance temperature of furnace could be about 1700℃~1800℃.
What is conduction oil/ hot oil / heat transfer fluid?
Conduction oil has a high boiling point, it usually used for the industries that need the temperature of 150~350℃, to instead of steam. The hot oil has the advantages of high transfer efficiency, fast heat transfer, and good thermal stability.
What about the maintenance?
I will offer you the timely maintenance way sheet after installation of the boiler mainly parts.