Application
Automobile parts (brake pipe, bumper bar, muffler exhaust pipe, seat pipe), motorcycle parts, boiler industry, electricity industry, fitness equipment, air condition refrigeration, bicycle, steel furniture, bathroom facility etc. industry
Features
1. Electric control system, which has good performance and stability. Adopting famous controller of Japan, e.g.: Servo drive, servo motor, positioning module, CPU and etc made by Mitsubishi.
2. Mitsubishi huge PLC can accommodate 1000 sets archive .if the space is not enough, we can buy transforming software and install it in the computer, put archive into the hardware, the number of editing sets will be expanded infinitely.
3. Industry computer with WINDOWS system and match with Servo system of Mitsubishi. Besides the advantage of the Servo drives, there would be convenient in managing archive due to WINDOWS system. In addition, archives can be stored in hardware or software, expanding number of editing sets infinitely.
4. Automatic detecting defaults and error, showing on the screen, let operator easily exclude the obstacle.
5. all manufacturing information can be Input through touch-control screen
6. Each tube bending action, machine could be set compensation value, speed and mold gap according to different materials
7. Operator can edit multi-action programs, 10 section speed, when processing one tube, increase working efficiency and reduce intervening point of tube processing.
8. The touch-control screen has Chinese-English switchover function. Other languages display available as order )
9. Method of materials feeding is optional in direct feeding or clamp feeding against different requirements
10. Can switch the XYZ coordinates into YBC processing value automatically.
11. After finishing data edit, it can be protected by key, to avoid been revised randomly
12. Electric-control system with heat exchanger could heat dissipation automatically. NC air conditioner can be installed optionally to guarantee the working life of electric-control system.
13. Automatic oiling system can be installed optionally to reduce friction of tube bending, increase the working life of mandrel and ensure the quality of tube bending. (optional)
14. Can be connected with the printer to show the data on the screen (optional).
15. Communication system and Modem could be installed on the machine board. The engineer can operate in long distance, monitor in time, update the software, and exclude the obstacle and so on, through connecting the telephone lines of plant.
16. The position of feeding truck, position of safety, position of input mould intervening, and output mould intervening could be adjust by manual slightly, position memory automatically, remove the mistake of measuring by manual and the loss of impact on machine.
17. It can be check automatically before the acting of feeding axis, to avoid to impact with the machine.
18. When tube bending, analytical action is optional, then we can observe the intervening point and modify the action, to increase the working efficiency.
19. Machine has automatic lubrication system to protect transmission parts and increase working life.
20. PC control software can be purchased optionally, can observe the working condition of machine in the office.
Main Technical Parameter
| specification model | 1.DW18CNCX3A-1S | |
| max bending OD x wall | Φ 18 mm x 1.6 mm | |
| Max bending radius (1) | R80mm | |
| Min bending radius (2) | as OD of pipe | |
| Max bending degree | 195º | |
| Max effective distance of mandrel (3) | 1500mm | |
| method of feeding | feeding directly, feeding with clamps | |
| working speed | bending pipe speed | Max 200º /s |
| truning pipe speed | Max 200º /s | |
| feeding speed | Max 1000mm/s | |
| accuracy | bending pipe accuracy | ± 0.1º |
| truning pipe accuracy | ± 0.1º | |
| feeding accuracy | ± 0.1mm | |
| method of data input | 1. coordinate(X. Y. Z) | |
| 2. working value(Y. B. C) | ||
| method of pipe bending | 1.pipe bending by servo motor:1kw (more than 3 axises) | |
| servo motor power of pipe turning | 400w | |
| servo motor power of pipe feeding | 750w | |
| elbows on pipe parts allowed | 1. 16 unit(PLC type) | |
| 2. 33 unit(industry computer type) | ||
| quantity pf storable parts(4) | 1. 1000 unit(PLC type) | |
| 2. 2 million unit(industry computer type) | ||
| oil pressure motor power | 3 kw | |
| max pressure in system (adjustable) | 10 Mpa | |
| tolerance of wheel model radius(5) | Max30mm | |
| weight of machine | 800kg | |
| size of machine | 2760 x 690 x 1000mm | |
drawing
Service
We can design the machine customizing, pls contact free and tell us your requirement.