2016 Type oil compressor head Overhaul Repair service for Atlas Copco GA series

2016 Type oil compressor head Overhaul Repair service for Atlas Copco GA series

 

This is the first repair platform overhaul base for oil-free screw compressor in China. We designed to do overhaul for oil free screw compressor machine head and terminal maintenance of oil-free screw compressor. Our company has the most professional engineer who has the first-class technology in the field of oil screw compressor maintenance in China.

With the stable and mature technology, we provide strong overhaul security for majority of oil-free compressor user, make the oil-free machine normal and efficient operation; fruitful achieved recognition of client who cooperate with us; and occupy absolute advantage in the domestic market.

If your oil-free machine (Air end) head has not been repaired, we can help you to restore to the original factory standard, welcome your order!

 

Why you choose us to repair?

1.  We have professional maintenance technology for many years, a comprehensive technology; we can do oil-free machine overhaul for atlas copco, Ingersoll-rand, Sullair and other brand compressor. Of course, if you have any questions for oil- injected air compressor overhaul, you can consult with us anytime; we can help you very convenient.
2.  Please don’t worry about these problems, which machine head will be not repair well and you lose money.  As we don’t collect your money if we don’t repair well, and will refund the shipping cost also.
3. Concessional price; our price is lower than the market price, in our first cooperation; the price can be decided by customers. We repair machine head, our customers are very satisfied, and we let the user to establish confidence in our technical strength in the first time.
4.  Here is the global maintenance base, sincerely welcome the world's customers who have oil free machine, we need a number of customers, and we offer members of the service.
5.  If you want have a national technical comprehensive and top technology of the engineer circle, want to know more about joining our joyliwin maintenance platform and maintenance base, please add us WhatsApp:+8613802584547  

Customers can see the interests

1.  You don't have to worry about maintenance technology; during overhaul period, we analyze and discuss the problems that arise, and provide a strong and orderly guarantee to solve the problem.  Our professional overhaul procedure pays more attention to the rigorous work style, pragmatic quality control process, make overhaul work more standardized. In the overhaul process, we have a full range of measurement of the screw in the main engine of the compressor to ensure the physical dimension precision can meet the original factory level after repair.
2.  We will combine the dynamic balancing machine, three coordinate positioning equipment, special ultrasonic cleaning machines and spraying equipment, precision machine tools and other special equipment, to restore the damage to the site for precision.
3.  You don't need to worry about service

You don't need to worry about management: in the segment of overhaul for main machine, we pay more attention to both of quality and specialty, strictly regulate the import registration procedures guarantee the overhaul period and quality, to promote cooperation deeply between our company and customers who needs air end overhaul, and achieved long-term development.

 

The oil free compressors have the following advantages:

1.  Oil-free compressor can provide high quality compressed air without oil and water, can meet demand of some special occasions, and expand the scope of the use of air compressors.
2.  Steady Flow: Generally, oil free compressor using the latest pressure device, can ensure the output air constant current voltage. When oil-free machines are used in the laboratory, it can improve the precision of some experimental instruments.
3.  Operation Easily: Eliminating the problem of exchange and add the lubricating oil, simplifying the use step of air compressor, extending maintenance cycle of air compressor, it makes operation more simple.
4.  Low Noise: Generally, the oil-free compressor is silent oil free compressor, noise is very small. It will not affect the surrounding environment, and be beneficial to work for the operators.
5.  Saving Energy: If you use oil-free air compressor to provide the compressed air, it will not reduce motor load greatly due to pressure loss from oil removal equipment, and to achieve energy efficiency.

 

If you do not have professional engineer to help you solve the problem of overhaul of oil-free machine, and if you have any need of terminal maintenance for oil-free screw air compressor, please kindly contact our service person,

Skype: sunnyoste  and  joyliwin  or call: +8613802584547

 

Working Description
1.	Decomposition of the rotor, cleaning all parts
2.	Screw surface coating of female rotor and male rotor, and the grinding process for coating
3.	Dynamic balance of female rotor and male screw test
4.	of the rotor housing for spraying , grinding
5.	Female screw and male screw and the case will be carried out with the ground screw, and adjust the gap
6.	According to our standard procedures and requirements to replace a full set of bearings, seals , oil seals and other components, adjust the gap between the parts, re-assembly of the rotor ok
7.	General cleaning of the shell exterior, painting, packaging

 

 Before Maintenance

 

 

After Maintenance

 

The above mentioned are comparison pictures before and after maintenance for high pressure rotor, balancing test data are as follows

1,   Female and male rotor balancing test , installation, gap adjustment, replacing worn parts

2,   The test results is rotor manually running normal , no noise inside

3,   Balancing test standard and results analysis

Type YYQ-80 hard bearing balancing machines be used to test and measure the balancing of female and male rotor, using graphic supporting method, selection removing the gravimetric method.

 

 

Notice: The equipment must be installed and debugged by the professional engineers specialized in oil-less air compressor, after complete installation,  point-start the host to ensure that gearbox oil supply is sufficient , running unloading more than twenty minutes to ensure the surface breaking in of the rotor, then load operation. 

 

OTHERS FOR REFERENCE

ATLAS COPCO Standard major overhaul detailed work content(FOR OIL COMPRESSOR ALSO)

A,   Overhaul replacement parts Details	B,Measurements
Replace the screw drive bearing positioned at both ends	Balancing test female and male treaded rod
Replace the host mechanical shaft seal, oil seal	Mounting precision measurement , female and male treaded rod
Replace the host gasket	Pecision gap measurement, female and male treaded rod
Replace the host rotor compound gasket	Precision axial gap measurement, female and male treaded rod
Replace gap-adjustment gasket	Precision radial clearance measurement , female and male treaded rod
Replace the seal , seal sleeve	Curve Precision measurement, female and male treaded rod
Bearing installation position precision measurement

 

C,Adjustments	D,Installation complement, whole equipment surface treatment
Radial clearance adjustment, female and male threaded rod	Whole equipment paint treatment performed
The axial clearance adjustment, female and male threaded rod	Cleaning the outer valves
Bearing installation precision adjustment

                        

Work flow chart

1. Work flow chart single-stage oil-injected screw compressors

 

2. Work flow chart two-stage oil-injected screw compressors

 

 

Atlas copco oil-free air compressor overhaul

Ingersoll Rand oil-free air compressor overhaul

Sullair oil free air compressor overhaul

Major overhaul service, Type oil-free screw air compressor
Oil free screw air compressor air-end overhaul

Major overhaul service, Type oil-free screw air compressor head
Oil free compressor main machine overhaul

Terminal Maintenance, Type oil-free compressor
Oil free machine terminal maintenance

Terminal Maintenance, Type oil-free screw compressor

Oil free screw compressor terminal maintenance

Terminal Maintenance for oil-free screw compressor

Oil-free compressor Major overhaul service

Oil-free air compressor air-end overhaul

Major overhaul service, Type compressor host
Major overhaul service, Type compressor head
Maintenance and Major overhaul service,  Type Atlas Copco oil-free compressor, Model ZR110  ZR132  ZR145  ZR160 ZR200,ZR250,ZR315,ZR355

Air compressor spare parts

Atlas oil free air compressor overhaul

Major overhaul service, Type Ingersoll Rand oil-free air compressor, Model: IRN90K 160-0F IRN125H 200H-0F

Major overhaul service, Type Sullair oil-free air compressor
Main machine overhaul for air compressor

Compressor machine head overhaul service

Maintenance and maintenance of oil free screw air compressor

How to maintain for oil free screw air compressor

How to repair for oil free screw air compressor

Air end repair

Air filter

Oil filter

Air-oil separator